Gear 5 Premium Display Case Study

The Gear 5 Premium Display Case showcases the complete journey behind a handcrafted collector display created for a passionate One Piece fan. From the first conversation and concept sketches to engineering, handcrafted construction, integrated lighting, professional packaging, and international shipping, every detail was designed to transform a collectible into a one-of-a-kind museum-quality display built around the collector’s vision.
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Designed for Serious Collectors

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One-of-a-Kind Custom Design

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Museum-Quality Presentation

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Documented from Concept to Completion

Gear 5 custom action figure display case handcrafted for a premium collector

The Story Behind the Project

Every extraordinary display begins with a collector’s vision.

This project started when a passionate collector from Chicago contacted Jocoin Studios with a simple idea: transform his One Piece Gear 5 figure into a custom display worthy of becoming the centerpiece of his collection.

Instead of adapting an existing design, every aspect of the display was created from scratch. Through ongoing conversations, concept development, engineering, and handcrafted craftsmanship, the project evolved into a one-of-a-kind display that reflected both the character and the collector behind it.

More than building a display case, the goal was to create an immersive environment that tells a story while protecting and showcasing the collectible for years to come.

One Piece Gear 5 action figure before the custom display case design process

150 + Hours

of Handcrafted Work

100% Custom Desing

No templates. Every detail made for this display

1 Collector's Vision

Every decision guided by a single goal.

International

Carefully engineered packaging for safe global shipping

Why This Project Started

Finding someone who can create a truly custom display case for an action figure isn’t always easy. Like many collectors, the client spent days searching for an artist or studio capable of creating more than a standard display case—someone who could design and handcraft a complete environment around his collectible.

That search eventually led him to Jocoin Studios. What built his confidence wasn’t only the portfolio, but also the conversations, attention to detail, and shared passion for turning his idea into a one-of-a-kind collector display.

It Was Hard Looking!

Gear 5 Collector, Chicago

Concept sketches and design planning for a custom Gear 5 display case project

Finding the Right Studio

Before discovering Jocoin Studios, the collector explored different options but struggled to find a studio specializing in custom display cases for action figures and fully handcrafted collector environments. Most search results focused on commercial display cases or standard products rather than one-of-a-kind projects built around a specific collectible.

The goal wasn’t simply to buy a display case—it was to collaborate with a studio capable of designing and handcrafting a one-of-a-kind centerpiece specifically around the figure, its story, and the collector’s vision.

“The description helped me believe you were definitely a good choice.”
“We started talking daily.”
“Your work can work with almost anything.”
Every custom project at Jocoin Studios begins with a conversation. Understanding the collector’s vision is just as important as designing the display itself, because great craftsmanship starts long before the first piece of material is cut.

Where the Build Begins

Every exceptional display begins with careful planning and a solid foundation.

Before painting, lighting, or detailing begins, every component is carefully assembled in dry fit to evaluate proportions, composition, and structural stability. This stage allows each element to be refined before permanently becoming part of the final display.

By validating every dimension and interaction early in the process, the project moves forward with confidence, ensuring the finished display is both visually striking and structurally reliable.

Dry-fit assembly of a custom action figure display case before construction
Dry-fit testing of the display proportions before construction.
XPS foam foundation prepared for a custom display case build
Testing the XPS terrain height and overall composition.
Initial layout test for a handcrafted action figure display case
Positioning the figure and moon before the first permanent assembly.
Every component shown here represents the first physical stage of the project before painting, detailing, lighting, and final assembly.
Custom MDF Front Panel
Rock sculpting
Dry-fit assembly

Sculpting the Environment

With the overall structure defined, the focus shifted to shaping the environment surrounding the figure.

Every rock formation, fractured surface, and terrain layer was individually hand-carved from XPS foam. Rather than using pre-made scenery, each element was sculpted from scratch to create a natural composition inspired by the energy and atmosphere of the scene.

This stage transformed simple construction materials into the foundation of the final display.

Painting Every Detail

Once the sculpting was complete, the focus shifted to surface finishing and color.

Every layer of primer, acrylic paint, dry brushing, and weathering was applied by hand to enhance depth and realism. Rather than relying on a single coat of paint, multiple techniques were combined to create natural stone textures and emphasize every carved detail.

The transformation from raw XPS foam to realistic terrain was one of the most rewarding stages of the entire project.

Hand-painting details on a custom diorama for action figures during the finishing process
Hand-painting custom display case lettering for a diorama for action figures
The display nameplate was hand-painted layer by layer, giving every letter a refined finish worthy of a premium collector display.
Custom terrain detail for a diorama for action figures with integrated figure support
Every structural detail was planned before painting, ensuring the figure integrated naturally into the environment while remaining secure and perfectly positioned.
Handcrafted XPS foam rock formations primed for a custom diorama for action figures
Each rock formation was individually sculpted, primed, and prepared before the weathering process, creating a solid foundation for realistic textures and depth.
Every crack, shadow, and highlight was painted individually to recreate the appearance of natural weathered stone.

Lighting That Brings the Scene to Life

Every lighting element was carefully integrated to enhance the atmosphere while keeping the focus entirely on the figure.

The illuminated moon, concealed LED system, and layered background work together to create depth, contrast, and visual balance. Every cable, mounting point, and lighting component was intentionally hidden so that only the finished presentation remains visible.

Rather than simply adding illumination, the entire display was engineered to recreate the dramatic atmosphere of Gear 5 while preserving the clean appearance and premium craftsmanship expected from a collector-quality display.

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Integrated LED Moon Illumination

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Concealed Cable Routing

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Balanced Ambient Lighting

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Collector-Grade Presentation

Hidden Power System
Moon Installation
Hidden LED System
Lighting Alignment
Atmospheric Illumination
Final Presentation

A Custom Display Case Built for Collectors

After weeks of design, sculpting, painting, lighting, and assembly, every handcrafted element comes together as a single collector display. The result is a museum-quality presentation created to celebrate one of the most iconic Gear 5 moments while protecting the figure for years to come.

Front view of the completed Gear 5 custom display case with integrated LED moon lighting.

Completed Gear 5 Display

Front view of the finished collector display featuring handcrafted terrain and integrated lighting.

Perspective view of the handcrafted Gear 5 collector display case with acrylic panels.

Gear 5 Collector Display

Angled view highlighting the handcrafted scenery, acrylic enclosure, and illuminated moon system.

Close-up of the handcrafted Gear 5 Luffy figure inside a custom illuminated display case.

Gear 5 Luffy Close-Up

Close-up view showcasing the handcrafted Gear 5 figure illuminated by the custom moon backdrop.

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Handcrafted from Scratch

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Premium Materials

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Integrated Lighting

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Removable Acrylic Panels

Watch the Finished Display

Experience the completed Gear 5 Premium Display Case in motion. Discover how the integrated lighting, handcrafted environment, and premium presentation come together to create a true collector centerpiece.

Inspired by This Display?

The Gear 5 Premium Display Case is just one example of what’s possible. Every custom display is designed from the ground up around your collectible, your vision, and the story you want to tell.

Discover how our premium custom display cases combine handcrafted craftsmanship, integrated lighting, museum-quality presentation, and professional packaging to create one-of-a-kind collector showcases built to be displayed for years to come.

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